W12 4 rollers Hydraulic Plate Rolling machine
Technicals sheets:
MODEL |
W12-6*2000 |
Maximum width of bending plate |
2000mm |
Maximum thickness of bending plate |
12mm |
Maximum working length of roller |
2100mm |
Diameter of upper roller |
Ф330 mm |
Diameter of bottom roller |
Ф300mm |
Diameter of side roller |
Ф240mm |
Pre-bending thickness max |
4mm |
Yield strength of plate |
245 MPA |
Main motor power |
11kw |
Voltage |
As customers' required |
Painting |
Colors(according to the customer'requirement): Machine body: Balance device: Painting thickness: 200 Micron min |
Remark: please check the above information to see if our technical parameters meet all your requirements to avoid possible misunderstanding. |
1.The Feature of Hydraulic Plate Rolling machine 1. The machine widely used in petroleum, chemical industry, cement, boiler, shipbuilding, aviation, water conservancy, power transmission towers and other machinery and equipment. Its working principle is rotating bending deformation. For the upper roller can be moved no matter up and down, but also horizontally, so no need additional press or equipment, can realize pre-bending, bending, as well as correction of the workpiece.
- The whole structure of Hydraulic Plate rolling machine :
1.Totally European design,streamlined looking,frames of our machines are fabricated, welded steel (ST-52). Roll shafts, materials and bearings used in production are European quality. Also the torque limit of the machines is very high. NC playback and NC graphic control systems are available as optional accessory.
2.The main structure of the equipment includes upper roller, lower roller and horizontal movement mechanism, supporting mechanism,main drive mechanism,downturn system, left and right machine frame, chassis and balance mechanism, hydraulic and electrical control systems.
3.The model MH has both the upper and the lower roll powered with hydraulic motor and planetary gear box.
3.The Feature of Hydraulic Plate Rolling machine :
1. High precision pre-bending, freely setup the width of plate. Upper roller presses the plate end for pre-bending.
2. Upper roller likes drum with collaboration of carrier roller permit continual bending of any thickness of plate.
3. Safe work, fixed two down roller, upper roller does horizontal and vertical movement, and the plate don't move during upper roller moving.
4. Unitary structure, convenient to move the whole machine as machine has a hardy under pan. No need to anchor bolt.
5. Different use has different control way, like top numerical control and below numerical control.
6.Through exclusive technology, Krrass can develop cones as easily as competitive machines can develop cylinders. And it eliminates scarring on the surface of shell or roll and also eliminates, in most cases, the need for grinding the lamination (bullnosing) on the minor diameter edge.
4. PLC Touch display NC control system:
1. Special bending aircraft, numerical control.
2. HMI (human machine interface), intelligent operation.
3. Self-compensating, single operate, high efficiency, safe and convenient.
4. Many models for choice, economic numerical control model, TC computerized numerical control.
5.Major parts of the manufacturing process :
1. Working rollers: cast steel ingot (chemical composition analysis): check performance-forging roughcast - forging annealing-UT flaw - roughing (mechanical tests)-heat treatment (hardening and tempering) - UT flaw - semi finishing - finishing - MT.
2. Large forgings: cylinder body, gear, gear shaft forging roughcast - surface inspection - roughing - UT flaw - UT flaw detector heat treatment - finishing semi-finishing - MT.
3. Welding structure: racks, chassis, wheel box
4. Plate into the factory (chemical composition analysis, mechanical properties test) - pretreatment - for sheet metal cutting-welding-seam UT or RT flaw - annealing treatment - roughing-finishing- vibration destressing-hot blasting -finishing
6.Configuration of Hydraulic Plate Rolling machine is follows:
1. Main power:Siemens Electrical made in Germany
2. Main electronic elements: Schneider made in France;
3. Axletree:Double-row self-aligning bearingfrom Germany
4. Main motor: Siemens Electrical made in Germany
5. Programmable logic controller PLC:OMRON products from Japan
6. Hydraulic system: Bosch - Rexroth made inGermany
7. Gear pump: made in China TaiWan ;
8. Work Roller:Material of work roller with 42CrMo Alloy steel.
9. Digital display system:Touch Screen for Delta
10 Transducer:OMRON,Made in Japan
- Automatic lubrication system:Sino-Japanese joint,which has block alarm
Q: How to get an accurate quotation from us?
A: Please provide us with detailed information of material, max thickness and max width.
Q: Can you provide OEM service?
A: Yes, we can. Your design is accepted and your own logo can be used on the machine.
Q: How much is the shipping cost from China to your country?
A: We can send the machine to your port or door address by sea. Please tell us your nearest port or address and zip code. We have reliable shipping agents to ensure safe, convenient and on-time delivery.
Q: Do you accept payment by L/C?
A: Yes, usually our payment is 30%+70% T/T, payment by L/C is also acceptable
Q: How to operate this machine?
A: Video line from our factory or we send you video directly.
Q: How about debugging service?
A: We can provide debugging service, buyers need to afford the air ticket.
Q: Do you provide teaching and training?
A: Training in supplier factory.